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Machine Design, Machining, Milling

Machine Tool Technology, Machine Design, Manufacturing Processes, Tribology in Machine Design, Fabrication, Particle Transport, Deposition & Removal Undergraduate & Graduate Courses (Text, Images, Calculators, Spreadsheets, Videos/Movies & Audio/Sound) Calipers ~ Cutting Tools ~ Metalworking Fluids End-Milling ~ Face-Milling ~ Grinding Machining, Milling & High-Speed Machining Metallurgical ~ Turning

Machine Tool Technology, Machine Design, Manufacturing Processes, Tribology in Machine Design, Fabrication, Particle Transport, Deposition & Removal Courses with Calculators, Applets, Animations, Simulations, Videos/Movies & Audio/Sound: Undergraduate & Graduate MACHINE TOOL TECHNOLOGY AND MACHINE DESIGN COURSES Undergraduate Machine Tool Technology Courses & Teaching Modules MACHINE TOOL TECHNOLOGY (WINDOW MEDIA PLAYER) - N. Real, Department of Machine Tool Technology (MTT), Cerritos College VERY VERY VERY...EXTENSIVE. Multimedia Machine Tool Technology Training Modules & Calculators (Text, Images, Videos/Movies & Audio/Sound). Machine Tool Technology Training Modules includes: Over "36" Milling Operations Videos/Movies; Over "20" Turning Operations Videos/Movies; Over "20" CNC Machining Videos/Movies; Over "20" Measuring & General Knowledge Videos/Movies..." For more information see Nick Real's Home Page or the Department of Machine Tool Technology (MTT) Machine Tool Technology Calculators include: Lathe Surface Finish Calculator Lathe Surface Finish Calculator input values include: "...Feed Rate; Tool Nose Radius..." Mill Surface Finish Calculator Mill Surface Finish Calculator input values include: "...Stepover; Ball Mill Diameter..." Feed & Speed Calculator Feed & Speed Calculator input values include: "...Cutting Speed; Diameter of End Mill; Chip Load per Tooth; Width of Cut; Depth of Cut; Unit Horsepower; Feed Correction Factor; Number of Cutting Teeth..." VIRTUAL MACHINE SHOP (WINDOW MEDIA PLAYER) - R. Smith, N. Real, R. Meeker, G. Daniels, M. Avila, R. Payne, B. Frischkorn, M. Guerrero, J. Chavez, et.al., Virtual Machine Shop (VMS) VERY VERY VERY...EXTENSIVE. Multimedia Machine Shop Teaching Modules & Training Modules (Text, Images, Simulations, Videos/Movies & Audio/Sound). Examples of Machine Shop Teaching Modules & Training Modules include: CNC/CAM Teaching Modules Subject Categories include: "...CAD/CAM Systems; CNC Control; Fixed Cycles on the Mill; Introduction to NC Code Systems; Planning a CNC Program; etc..." Cutting Tools Teaching Modules Subject Categories include: "...Counter Sinking, Boring, and Spotfacing; Lathe Cutters; Milling Cutters and Cutting Fluids; etc..." Milling Machines Teaching Modules Subject Categories include: "...Boring on the Mill; Collet Indexing fixture; Movements of the Vertical Mill Head; Squaring a Block on the Mill; etc..." Engine Laths Teaching Modules Subject Categories include: "...Center Drilling, Counter Sinking, and Reaming; Collets; Four Jaw Chuck; Functions and Control; etc..."; etc..." For more information see Virtual Machine Shop (VMS) Home Page MACHINE GUARDING - Safety and Health Topics, Occupational Safety & Health Administration (OSHA) Multimedia Machine Guarding Handbook (Text & Images). VERY VERY EXTENSIVE. Machine Guarding "...Despite all machines having the same basic components, their safeguarding needs widely differ due to varying physical characteristics and operator involvement..." Examples of Machine Guarding Handbook Chapters & Subchapters include: Machine Guarding for PRESSES "...Mechanical Power Presses; Hydra-mechanical Presses; Hydraulic Presses; Mechanical-Friction Clutch; Pneumatic Presses; Powered Press Brakes..." Machine Guarding for SAWS "...Table Saws; Gang Rip Saw; Cut-off Saws; Band Saws; Radial Saws; Hand-held Saws; etc..." Machine Guarding for PLASTICS MACHINERY "...Horizontal Injection Molding Machines..." For more information see eTools and Electronic Products for Compliance Assistances or Safety and Health Topics

Undergraduate Design & Analysis of Machine Elements Courses DESIGN AND ANALYSIS OF MACHINE ELEMENTS - D.C. Wright, Department of Mechanical and Materials Engineering, School of Mechanical Engineering, University of Western Australia VERY VERY VERY...EXTENSIVE. Multimedia Design and Analysis of Machine Elements Course (Text, Images & Animations). Design and Analysis of Machine Elements Course Chapters include: "...Design; Stress, Strength & Safety; Springs; Threaded Fastners; Welded Joints; Cylinders; Pressure Vessels; Squirrel Cage Motors; V-Belt Drives; Brakes; Buckling; etc..." For more information see the School of Mechanical Engineering Undergraduate Machine Design Courses PRECISION MACHINE DESIGN COURSE (SPREADSHEETS OPEN ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - A.H. Slocum, Micro/Nano Research in Mechanical Engineering, Department of Mecanical Engineering, & the MIT OpenCourseWare, MIT VERY VERY VERY...EXTENSIVE. Multimedia Precision Machine Design Course (Text, Images & Spreadsheets). For more information see Alexander (Alex) H. Slocum's Home Page; Micro/Nano Research in Mechanical Engineering; Department of Mecanical Engineering; Precision Machine Design Course at MIT OpenCourseWare; Mechanical Engineering or MIT OpenCourseWare Precision Machine Design Course includes 2.75 Precision Machine Design Lecture Notes 2.75 Precision Machine Design Lecture Notes include: "...Design Philosophy; Fundamentals of Errors; Using Error Theory; Introduction to Servos; Sensors; Structural Design; Modal Analysis; Damping; Hertz Contact and Kinematic Couplings; Joint Design; Hydrostatics; Power Transmission; Linear Power Transmission; etc..." 2.007 Precision Machine Design Lecture Notes 2.007 Precision Machine Design Lecture Notes include: "...Design is a Process; Creation of Ideas; Fundamental Principles; Linkages; Screws and Gears; Force and Torque Sources; Structures; Bearings; etc..." Precision Machine Design Spreadsheets Precision Machine Design Spreadsheets includes over "40" Spreadsheets including: "...Error Budget Spreadsheet; Shaft Design Spreadsheets; Linkage Design Spreadsheets; Motor Power and Torques Spreadsheets; Screws and Gears Spreadsheets; Beam Bending and Springs Spreadsheets; Bearings Spreadsheets; Manufacturing Spreadsheets; etc..." Undergraduate Design & Stress Analysis Calculators DESIGN AND STRESS ANALYSIS CALCULATORS - School of Engineering, Faculty of Engineering, University of Plymouth, U.K. VERY VERY EXTENSIVE. Examples of Design & Stress Analysis Calculators & Applets include: Bolt Proof Loads Calculator; Bolt Ultimate Load Calculator; Bolt (or Rivet) Stresses in an Array caused by an Offset Load Calculator; Buckling of a Column Calculator; Clutch Design Calculator; Fatigue Calculator; Fracture Mechanics Calculator; Shaft Diameter required to withstand Bending Moment and Torque, Tresca and von Mises Criteria Calculator; Spring Design & Analysis Calculator; Axisymmetric Compression of a Cylinder Calculator; Free Vibration of a Second Order System Calculator; etc..." For more information see Engineering Courses or the School of Engineering Some examples of Design and Stress Analysis Calculators & Applets include Bolt Design Calculator Bolt Design Calculator input values include: "...Required Load; Coarse and Fine Pitches for different Bolt Diameter; Bolt Diammeter; Bolt Pitch; Bolt Grade..." Buckling Load Calculator (Centrally Loaded Column) Buckling Load Calculator (Centrally Loaded Column) input values include: "...Young's Modulus; Yield Strength; Actual Length; End Fixing Factor; Second Moment of Area; Radius of Gyration; Area of Cross Section..." Fatigue Calculation (using the Goodman criterion) Fatigue Calculator input values include: "...Material UTS; Fatigue End Strength; Surface Factor; Load Factor; Temperature Factor; Mean Stress; Stress Amplitude..." Evaluation of Stress Concentration Factor Applet Evaluation of Stress Concentration Factor "...determines the theoretical stress concentration factors for a stepped circular shaft with a shoulder fillet subject to torsion, or tension or bending..." Evaluation of Stress Concentration Factor Calculator input values include: "...Large Diameter; Small Diameter; Fillet Radius..." Undergraduate Manufacturing Processes Courses MANUFACTURING PROCESSES - D.J. Grieve, School of Engineering, Faculty of Engineering, University of Plymouth, U.K. VERY VERY EXTENSIVE. Multimedia Manufacturing Processes Teaching Modules (Text, Images, Simulations, Applets). Manufacturing Processes "...covers a number of manufacturing processes, the emphasis is mainly upon metals..." For more information see Engineering Courses or the School of Engineering Manufacturing Processes Teaching Modules includes Forming Processes Forming Processes includes: "...Forging; Rolling; Extrusion and 4 Drawing; Sheet Metal Processes; etc..." Materials and Processes in Manufacturing - E.P. Degarmo, J.T. Black, R.A. Kohser Materials and Processes in Manufacturing includes: "...Magnetic Treatment: Altering Manufactured Part Properties and Tribological Processes; Stochastic Resonance; Smart Seals: Smart Materials to Counteract Leak Producing Processes..."

Undergraduate Design & Manufacturing Lectures & Spreadsheets (xls) DESIGN AND MANUFACTURING I (SPREADSHEETS OPEN ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - A.H. Slocum, Precision Engineering Research Group (PREG), Department of Mechanical Engineering, & the MIT OpenCourseWare, Massachusetts Institute of Technology (MIT) Multimedia Mechanical Engineering Design and Manufacturing Course with Spreadsheets (Text & Images). VERY VERY VERY...EXTENSIVE. "Design and Manufacturing I" includes over "138" Spreadsheets in the following Subject Categories: Actuator Spreadsheets "...Gearmotor Size Estimator Spreadsheet; Lifting Permanentmagnet Spreadsheet; Motor Gearbos Leadscrew Spreadsheet; Winch Cabel Spreadsheet; etc..." Bearing Spreadsheets "...Bearings Linear Forces Spreadsheet; Bearings Linear Spacing Spreadsheet; Bearings Rotary Spacing Spreadsheet; etc..." Linkage Spreadsheets "...Linkage 4 Bar Locking Spreadsheet; Linkage 4 Bar Piston Spreadsheet; Linkage 5 Bar Spreadsheet; etc..." Manufacturing Spreadsheets "...Joint Press Fit Spreadsheet; Tolerance Bow Spreadsheet; etc..." Shaft Spreadsheets "...Friction Torque Spreadsheet; Shaft Axial Spreadsheet; Shaft Bending Spreadsheet; etc..." Spring Spreadsheets "...Beam Curved Spring Spreadsheet; Beam Tapered Thickness Spreadsheet; Beam Tapered Width Spreadsheet; Flexture 4 Bar Spreadsheet; Linkage Tapered Beam Spreadsheet; etc..." Transmission Spreadsheets "...Bevel Gears Spreadsheet; Differential Screw Spreadsheet; Lead Screw Design Spreadsheet; Screw Force Spreadsheet; etc..." General Spreadsheets "...Bolts Preloaded Spreadsheet; Power Budget Estimator Spreadsheet; Section Angle Spreadsheet; Section Channel Spreadsheet; Wire Resiistivity Spreadsheet; etc..." For more information see Design and Manufacturing I (2.007) Home Page; Alexander (Alex) H. Slocum's Home Page; Precision Engineering Research Group (PREG); Department of Mechanical Engineering; Mechanical Engineering Courses or MIT OpenCourseWare MANUFACTURING SYSTEMS (SPREADSHEETS OPEN ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - S.B. Gershwin, Laboratory for Manufacturing and Productivity (LMP), Department of Mechanical Engineering, & the MIT OpenCourseWare, Massachusetts Institute of Technology (MIT) Multimeda Mechanical Engineering Manufacturing Systems Course (Text & Images). VERY VERY VERY...EXTENSIVE. Manufacturing Systems Lectures include: "...Inventory; Forecasting; Optimization; Introduction to Simulation; Monte-Carlo Simulation; Discrete Event Simulation; Design and Analysis of Simulation Experiments; Single-Part-Type, Multiple-Stage Systems; Material Requirement Planning; etc..." Manufacturing Systems Spreadsheets include: "...Regression Spreadsheet; Time Serial Spreadsheet; Monte-Carlo Spreadsheets; Confidence Interval Solution; etc..." For more information see Manufacturing System I (2.854) Home Page; Stanley B. Gershwin's Home Page; Laboratory for Manufacturing and Productivity (LMP); Department of Mechanical Engineering; Mechanical Engineering Courses or MIT OpenCourseWare Graduate Machine Design Courses ADVANCED MECHANICAL ENGINEERING DESIGN: TRIBOLOGY IN MACHINE DESIGN, TRIBOLOGY CALCULATORS - Anton van Beek, Tribology/Machine Reliability and Performance, Mechanical Engineering, Faculty OCP, Delft University of Technology, The Netherlands VERY VERY VERY...EXTENSIVE. Multimedia Advanced Engineering Design: Tribology in Machine Design Courses (Text, Images, Animations & Calculators). Advanced Engineering Design "...intended to provide information, software and tools for students working on high performance and high reliability design applications in mechanical engineering..." Advanced Engineering Design: Tribology in Machine Design Chapters include: "...Reliability Engineering; Failure modes of Machine Elements; Fatigue Failure Prediction and Prevention; Rolling Contact Phenomena; Friction Phenomena in Mechanical Systems; Wear Mechanisms; Material Selection a systematic approach; Lubricant Selection and Lubrication Management; etc..." For more information see Tribology or the Delft University of Technology Some examples from over "50" Tribology in Machine Design Calculators include Design of a Power Belt Drive V-Belt Drive Calculator INPUT values include: "...Transmitting Power; Rotational Speed Driver Pulley; Diameter Driven Pulley; Center to Center Distance; Pulley Groove Angle; Coefficient of Friction..." V-Belt Drive Calculator OUTPUT values include: "...Drive Ratio; Rotational Speed Driven Pulley; Belt Speed; Belt Length; Smallest Belt Wrap Angle; Drive Torque; Drive Force; Effective Friction Coefficient; Ratio of Belt Forces; etc..." Design of a Power screw actuator (screw efficiency) Power Screw Calculator INPUT values include: "...Computation of Torque and Contact Load; Computation of service live..." Power Screw Calculator OUTPUT values include: "...Pitch; Pitch Diameter; Tensile Stress Area; Thread Depth; Tensile Stess; Torsion Stress; Equivalent Stress; Ultimate Tensile Strength; Total Tightening Torque; Loaded Unscrew Torque; etc..." Cylinder Viscometer Rotational Coaxial Cylinder Viscometer Calculator INPUT values include: "...Spindle Diameter; Effective Spindle Length; Sample Chamber Diameter; Rotational Speed;..." Rotational Coaxial Cylinder Viscometer Calculator OUTPUT values include: Calculate the Friction Torque with the Viscosity Prescribed "...Shear Rate; Shear Stress; Friction Torque..." Calculate the Viscosity with the Friction Torque Prescribed; Solve "...Shear Rate; Shear Stress; Dynamic Viscosity..." Design of a spiral groove journal bearing Spiral Grooved Journal Bearings Calculator INPUT values include: "...Bearing Length; Shaft Diameter; Radial Clearance; Rotations per Minute; Lubricant Viscosity; Bearing Stiffness Number; Shaft Cccentricity..." Spiral Grooved Journal Bearings Calculator OUTPUT values include: "...Bearing Stiffness; Load Capacity; Friction Torque; Power Loss..." Graduate Particle Transport, Deposition & Removal Courses PARTICLE TRANSPORT, DEPOSITION, & REMOVAL ON-LINE CURRICULUM - Department of Mechaical & Aeronautical Engineering, Clarkson University VERY VERY VERY...EXTENSIVE. Multimedia Particle Transport, Deposition & Removal Course Notes for ME 437, ME 537, ME 637 (Text, Images, Animations, Simulations, Calculators). Particle Transport, Deposition, & Removal Course includes "...Engineering Mathematics; Review of Viscous Flows; Review of Computational Fluid Mechanics; Review of Turbulence and Turbulence Modeling; Particle Adhesion; Colloids; Simulation Methods; Experimental Techniques; Applications; etc..." For more information see the Department of Mechaical & Aeronautical Engineering

CALIPERS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS MACHINIST CALIPERS - CALCULATORS - Darex Corporation VERY VERY EXTENSIVE. Machinist Calipers are "...a set of modules that perfom a variety of trigometric functions, designed for use by machinists in machine shops..." Machinist Calipers Trig Solutions Calculators include: "...Right Triangle Calculator; Bolt Circle Calculator; Linear Patterns Calculator; Line-line Intercepts Calculator; Line-circle Intercepts Calculator; Circle-circle Intercepts Calculator; Circle from 3 Points Calculator..." For more information see the Darex Corporation CALIPERS: MICROMETER (JAVA APPLET) - R. Blond, Alberta, Canada VERY EXTENSIVE. Interactive Micrometer Calipers Applet. "...Drag the drum/ratchet of the caliper left or right to make gross adjustments to the spread of the jaws of the caliper...Use the down and up arrow keys to make fine adjustments;..." For more information see Applets by Ron Blond VERNIER CALIPER: READING A VERNIER (JAVA APPLET) - D.M. Harrison, Department of Physics, Faculty of Arts & Science, University of Toronto, Canada Vernier Caliper Simulation Note: "...there is a small difference between the simulation and a real caliper..." For more information see Department of Physics Undergraduate Physics Students' Computing And Learning Environment or the Department of Physics VERNIER CALIPERS (JAVA APPLET) - R. Blond, Alberta, Canada VERY EXTENSIVE. Interactive Varnier Calipers Applet. "...Drag left or right to adjust the caliper... Use the left and right arrow keys to adjust the caliper;..." For more information see Applets by Ron Blond CUTTING TOOLS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS Cutting Tools Demonstrations with Text, Images, Video/Movies & Audio/Sound ISCAR CUTTING TOOLS PRESENTATIONS (SHOCKWAVE) - ISCAR Metals Multimedia Metal Working and Metal Cutting Tools Presentations (Text, Images, Video/Movies & Audio/Sound). VERY VERY VERY...EXTENSIVE. For more information see ISCAR Metals Cutting Tools Demonstrations with Text, Images & Video/Movies INGERSOLL CUTTING TOOLS DEMONSTRATIONS (SHOCKWAVE) - Ingersoll Cutting Tools Company Multimedia Cutting Tools Presentations (Text, Images & Video/Movies). VERY VERY VERY...EXTENSIVE. For more information see Ingersoll Cutting Tools Cutting Tools Calculators CUTTING TOOL SELECTOR - American Machinist Magazine, Penton Publishing VERY VERY VERY...EXTENSIVE. Some examples from over "10" Cutting Tool Processes: Milling Calculators include: "...Milling alloy steels and low-carbon tool steels with 425-700 BHN; Milling aluminum with high silicon; Milling cast iron, gray; Milling low-carbon steel and free-machining steel; etc..." Some examples from over "10" Cutting Tool Processes: Turning Calculators include: "...Turning aluminum and free-machining non-ferrous materials; Turning cast iron, ductile and malleable; Turning medium and high-carbon steel; Turning nickel-based alloys..." For more information see American Machinist On-line Some examples from over "30" other Cutting Tool Calculators include Speeds/Feeds Conversions Calculator Thread Cutting Values Calculator Turning Surface Finishes Calculator

METALWORKING FLUIDS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS CUTTING FLUID EVALUATION SOFTWARE TESTBED (CFEST) SIMULATION - J.W. Sutherland, Department of Mechanical Engineering - Engineering Mechanics, Michigan Technological University, Houghton, Michigan VERY VERY VERY...EXTENSIVE. Cutting Fluid Evaluation Software (CFEST) "...is capable of evaluating cutting fluid performance in turning, cylinder boring, and tapping. It also evaluates cutting fluid procurement, maintanence, and disposal costs, and the health hazards associated with a particular cutting fluid usage in the process..." For more information see Cutting Fluid Evaluation Software Testbed; Software; The John W. Sutherland Research Page; John W. Sutherland's Home Page; Department of Mechanical Engineering - Engineering Mechanics or Michigan Technological University Some examples include Flood Application In Turning Flood Application In Turning Calculators include: Cutting Fluid Data input values include: "...Cutting Fluid Type; Fluid Oil Concentration; Cutting Fluid flow rate; Fluid Inlet Temperature; etc..." Turning Process Data input values include: "...Workpiece Material; Spindle Speed; Diameter of Workpiece; Length of Workpiece; etc..." Cutting Tool Data input values include: "...Cutting Tool Material Type; Nose Radius; Lead Angle; End Cutting Edge Angle; etc..." Fluid System Data input values include: "...Capital Cost of Fluid System; Life of Fluid System; Direct Labor; Labor Cost; Make up Concentrate added; etc..." Fluid Treatment Data input values include: "...Treatment Cost; Treatment Type; Flow Cost; BOD; FOG; Nitrate; Municipal Sewer Disposal Costs (Sewer Discharge Rate; Sedimentation; Oil Flotation; Biological Roughing; etc.); etc..." Health Hazard Doses and Effects Data input values include: "...Oral Toxicity; Inhalation Toxicity; Eye Irritation; etc..." Site Specific Data input values include: "...Facilities; Machine Condition; Auxiliary Equipment; Protection Gear; etc..." Cutting Fluid's Effects in Tapping Calculator Cutting Fluid's Effects in Tapping Calculator input values include: "...Cutting Fluid Type; Workpiece Material; Major Diameter of Thread; Thread Pitch; Percentage of Thread; Numbers of Flutes in Tap; Chamfer Angle of Tap; Length of Thread Hole; Spindle Speed; etc..." METALWORKING FLUIDS COST WORKSEET CALCULATOR - A.W. Chesterton Company VERY EXTENSIVE. Metalworking Fluids Cost Calculator input values include: Purchase Cost "...Coolant Price Per Drum; Drums per Year..." Change Out Labor Cost "...Number of Sump Changes per Year; Hours of Labor per Change Out; Cost of One Hour or Labor; Total Number of Machines..." Change Out Machine Downtime Cost; Disposal Cost..." For more information see Seal Calculators; Chesterton Interactive or the A.W. Chesterton Company END-MILLING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS END-MILLING PROCESS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS END MILLING CALCULATORS - Kennametal Engineering VERY VERY EXTENSIVE. End Milling Calculators include: "...Ball Nose End Mill Surface Finish Calculator; End Milling Horsepower Calculations; End Mill G spec Balance Calculator; Thread Milling Helical Interpolation Calculator; etc..." For more information see Kennametal Engineering Calculators or Kennametal Engineering Some examples of End Milling Calculators include: End Milling Horsepower Calculator (Torque & Power) End Milling Horsepower Calculator input values include: Characteristics of Workpiece Materials "...Brinell Hardness..." End Mill Nomenclature "...Effective cutting diameter; KM size; Distance from the centerline to the nose radius of the insert; etc..." Machining Conditions "...Cutting speed; Axial depth of cut; Radial width of cut; Feed per tooth; Machinability factor; etc..." Thread Milling Helical Interpolation Calculator Thread Milling Helical Interpolation Calculator input values include: "...Effective cutting diameter; Number of effective inserts/flutes; Chip load per tooth; Cutting speed; Lead angle; Rough diameter of work piece; Z-axis depth for one helical revolution; etc..."

FACE MILLING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS FM CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS MILLING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS FACE MILLING CALCULATORS - Kennametal Engineering VERY VERY EXTENSIVE. For more information see Kennametal Engineering Calculators or Kennametal Engineering Face Milling Calculators include: Face Milling Horsepower Calculator (Torque & Power) Face Milling Horsepower Calculator input values include: Characteristics of Workpiece Materials "...Brinell Hardness..." Face Mill Nomenclature "...Effective cutting diameter; Number of inserts in the cut..." Machining Conditions "...Cutting speed; Axial depth of cut; Radial width of cut; Required feed per tooth; etc..." Milling Productivity Tool Milling Productivity Calculator input values include: "...Centerline (On or Off); Existing or New Applications; Number of inserts; Diameter; Revolutions per minute; Inches per minute; etc..." FACE MILLING SIMULATION - Mechanical Engineering Manufacturing Laboratories, Purdue University VERY VERY EXTENSIVE. Face Milling Simulation "...incorporates fully mechanistic cutting models, fully three-dimensional structural dynamic models, and a regenerative feedback..." For more information see Mechanics of Machining Processes; Research or Mechanical Engineering Manufacturing Laboratories GRINDING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS GRINDING PROCESSES CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS GRINDING CALCULATORS - Machining and Inspection Research User Center (MIRUC), High Temperature Materials Laboratory, Metals and Ceramics Division, ORNL VERY VERY EXTENSIVE. For more information see Machining Equipment; Machining and Inspection Research User Center (MIRUC); High Temperature Materials Laboratory; Metals and Ceramics Division or Oak Ridge National Laboratory (ORNL) Some examples from over "10" Grinding Calculators include Grinding Wheel Calculator - Metric Grinding Wheel Calculator input values include: "...Surface Speed; Wheel RPM; Wheel Diameter..." Grit Depth-of-Cut Calculator Grit Depth-of-Cut Calculator input values include: "...Abrasive Concentration; Chip Ratio; Workpiece Surface Speed; Wheel Surface Speed; Depth of Grind; Equivalent Wheel Diameter..." Specific Material Removal Rate Calculator for Surface Grinding Specific Material Removal Rate Calculator for Surface Grinding "...can be used to determine the required table speed, total grinding time, and volume of material removed for a given downfeed and Q' (specific material removal rate)..." Specific Material Removal Rate Calculator for Surface Grinding input values include: "...Contact Width; Depth of Grind; Workpiece Length; Specific Material Removal Rate..." Surface Grinder Table Speed Calculator Surface Grinder Table Speed Calculator "...can be used to convert table speeds between English/Metric units (per minute or per second)..." GRINDING WHEEL CALCULATORS - Meister Abrasives Grinding Wheel Calculators include: "...Grinding Wheel Speed Calculator; Grinding Wheel Dresser Overlap Calculator..." For more information see the Meister Abrasives GRINDING WHEEL SPEED CALCULATOR - Abrasive Engineering Society Grinding Wheel Speed Calculator "...The performance of grinding wheels and quality of the finished workpiece is affected by how fast the abrasive grains sweep over the workpiece. That speed affects surface quality, workpiece burn, material removal rates, and other factors..." For more information see the Abrasive Engineering Society GRINDING PROCESSES SIMULATION - Mechanical Engineering Manufacturing Laboratories, Purdue University VERY VERY EXTENSIVE. Grinding Process Simulation "...provides a systematic means of optimizing grinding processes..." For more information see Mechanics of Machining Processes; Research or Mechanical Engineering Manufacturing Laboratories

MACHINING, MILLING & METALWORKING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS Machining & Milling Related Centers FOR WOOD PRODUCTS MILLING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SEE SAW EQUIPMENT Milling Teacing Modules MILLING HANDBOOK - Niagara Cutter Multimedia Guide to Milling Cutter Selection and Use (Text & Images). Milling Handbook Teaching Modules include: "...Milling Cutter Nomenclature; Basic Cutter Styles and Their Application; Selection of Speeds and Feeds and Cutting Tool Materials; Cutter Sharpening and Inspection Data; etc..." For more information see Niagara Cutter Cutting Tools Demonstrations ISCAR CUTTING TOOLS PRESENTATIONS (SHOCKWAVE) - ISCAR Metals Multimedia Metal Working and Metal Cutting Tools Presentations (Text, Images, Video/Movies & Audio/Sound). VERY VERY VERY...EXTENSIVE. For more information see ISCAR Metals INGERSOLL CUTTING TOOLS DEMONSTRATIONS (SHOCKWAVE) - Ingersoll Cutting Tools Company Multimedia Cutting Tools Presentations (Text, Images & Video/Movies). VERY VERY VERY...EXTENSIVE. For more information see Ingersoll Cutting Tools High-Speed Machining Calculators & Simulations HIGH-SPEED MACHINING SIMULATIONS - T.L. Schmitz, High-Speed Machining, Machine Tool Research Center; Department of Mechanical and Aerospace Engineering, University of Florida VERY VERY VERY...EXTENSIVE. Mulitmedia Dynamics of High-Speed Machining Teaching Modules, Simulations, etc. (Text, Images, Videos/Movies & Audio/Sound). For more information see Machinist Online; High-Speed Machining; Machine Tool Research Center or the Department of Mechanical and Aerospace Engineering High-Speed Machining Simulations include: Parameter Selection Parameter Selection enables "...automatic generation of stability lobe diagrams. This will allow process planners to select chatter-free machining parameters..." Parameter Selection Calculator input values include: "...Holder Description; Spindle Selection; Material Selection; Milling Description; Tool Description..." GatorMill GatorMill "...allows the user to perform time-domain simulations and observe the resulting displacements and forces based on user-defined tool dynamics..." Gator Mill Calculator input values include: "...Cutting Force Coefficients; Machining Specification; Simulation Specification; Tool Dynamics; Tool Specification..." Machining & Milling Calculators & Simulations MILLING CALCULATORS - Kennametal Engineering VERY VERY VERY...EXTENSIVE. Milling Calculators Categories include: "...End Milling Calculators; Face Milling Calculators; Slotting Calculators; Holemaking Calculators; Thread Cutting Calculators; Turning Calculators; etc..." For more information see Kennametal Engineering Some examples from over "12" Milling Calculators include: Slotting Cutter Productivity Formula Slotting Cutter Productivity Calculator input values include: "...Calculator Chip Load Per Insert (IPT) or Calculate IPM; Number of Effective Inserts; Diameter; Surface Feed per Minute; Chipload per Insert; etc..." Hole Making Applications: Tap Drill Size Calculator Tap Drill Size Calculator input values include: Cutting Tap Parameters "...Major Diameter; Threads per Inch & Thread Height..." Forming Tap Parameters "...Major Diameter; Threads per Inch & Thread Height..." Thread Cutting Applications: Thread Cutting Lead Angle Calculator Thread Cutting Lead Angle Calculator input values include: "...Nominal Diameter; Threads per Inch; Number of Starts..." MACHINING CALCULATIONS (JAVA APPLET) - Mitchell Selling Dynamics, Inc. VERY VERY EXTENSIVE. Machining Calculator "...demonstrates machining recommendations..." "...Select the operation type (currently turning or facing), the tool grade, and workpiece from the dropdown lists..." "...Set the machining conditions..." Machining Calculator input values include: "...Speep; Feed; Depth of Cut; Diameter of Cut; Length of Cut; Tool Charge; Part; Charge; etc..." For more information see Mitchell Selling Dynamics MILLING FORMULA INTERACTIVE CALCULATOR - Carbide Depot, Inc. Milling Formula Interactive Calculators include: "...Surface Feet Per Minute Calculator; Revolutions Per Minute Calculator; Inches Per Revolution Calculator; Inches Per Minute Feed Rate Calculator; Inches Per Minute Feed Rate Calculator; Cubic Inches Per Minute Metal Removal Rate Calculator..." For more information see Carbide Depot, Inc. METALWORKING TOOLS - Modern Machine Shop, Gardner Publications, Inc. VERY VERY EXTENSIVE. Examples of Metalworking Tools include: "...Aluminum Milling Tooling Selector; Workholding Chuck Selector; IPM Milling Calculator; Segments and Sectors of Circles; RPM Calculator; Feed Rate Calculator; Drilling Time Calculator; Machining Cost Calculator, etc..." For more information see Modern Machine Shop (MMS) Hole Punch Calculators HOLE PUNCH: ROUND HOLE PUNCH TONNAGE CALCULATOR - A.J. Machinery Co., Inc. Round Hole Punch Tonnage Calculator INUPUT values include: Round Hole Size (1/16" to 6"); Thickness (20 ga to 3"); Material "...Mild Steel, Brass, Aluminum, Stainless Steel, etc..." Round Hole Punch Tonnage Calculator OUTPUT values include: "...Tons of Punching Pressure Needed..." For more information see A.J. Machinery Co., Inc. HOLE PUNCH: SHAPED HOLE PUNCH TONNAGE CALCULATOR - A.J. Machinery Co., Inc. Shaped Hole Punch Tonnage Calculator INPUT values include: Shaped Hole Size (1/16" x 1/16" to 6" x 6"); Thickness (20 ga to 3"); Material "...Mild Steel, Brass, Aluminum, Stainless Steel, etc..." Shaped Hole Punch Tonnage Calculator OUTPUT values include: "...Tons of Punching Pressure Needed..." For more information see A.J. Machinery Co., Inc.

Tooling Calculators DDR/DRB CALCULATOR & TOOLING CALCULATOR - B&H Tool Company, Inc., San Marcos, CA VERY EXTENSIVE. DDR/DRB Calculator is used for "...calculating Draw Down Ratios and Balances..." DDR/DRB Calculator input values include: "...Tooling Dimensions (Die; Tip); Product Dimensions (OD & ID)..." Tooling Calculator is used "...for calculating Die and Tip sizes..." Tooling Calculator input values include: "...Product Dimensions (OD & ID); Ratio & Balance (DDR & DRB)..." For more information see B&H Tool Company, Inc LOAD CALCULATOR - Cincinnati Incorporated VERY VERY EXTENSIVE. Load Calculator input vales include: Materials "...Mild Stee; Stainless Steel; Aluminum, Structural Steel; Structural Steel Ships, Carbon Plt High & Low Temperature; etc..." Material Grade; Material Thickness; Bend Data: Vee Die Opening & Bend Length. For more information see Cincinnati Incorporated TOOLING CALCULATORS - Clark & Osborne VERY VERY VERY...EXTENSIVE. For more information see ToolandDie.com or Clark & Osborne Some examples from over "6" Tooling Calculators include Die Clearance Calculator Die Clearance Calculator "...calculates die clearance according to a proprietary database containing over 2000 clearance tests..." Die Clearance Calculator input values include Stock Material Being Perforated "...Rubber; Plastic; Phenolic; Paper; Aluminum; Brass; Bronze; Copper; Hasteloy; Steel Cold Rooled; Steel High Strength; Spring Steel; Stainless Steel..." Stock Thickness; Punch Point Shape "...Round Point; Square or Rectangle Point; Oblong Point; etc..." Punch Load Calculator Punch Load Calculator "...calculates the compressive load applied to a perforating punch..." Punch Load Calculator input values include: Stock Material Being Perforated "...Aluminum; Brass; Bronze; Copper; Steel Cold Rooled; Steel High Strength; Spring Steel; Stainless Steel..." Stock Thickness; Punch Point Shape "...Round Point; Square or Rectangle Point; Oblong Point..." Punch Material "...S5 Tool Steel; A2 Tool Steel; D2 Tool Steel; PS Tool Steel; etc..." TOOLING CALCULATOR - Tooling Management System, Ford Motor Company VERY EXTENSIVE. Tooling Calculator INPUT values include: "...Yearly Volume Requirements; Suppliers Estimated Running Rate; Estimated Scrap and Efficiencies..." Tooling Calculator OUTPUT values include: "...Suppliers Estimated Running Rate; Estimated Scrap and Efficiencies; Determined amount of Machines Required; Required Tools in Program etc..." For more information see Tooling Management System or Ford Motor Company

METALLURGICAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS METALLURGICAL PROCESSES CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS METALLURGICAL PROCESSES INVOLVING FLOTATION OF INCLUSIONS METALLURGICAL GLOSSARY - Modern Machine Shop, Gardner Publications, Inc. Multimedia Metallurgical Glossary (Text & Images). For more information see Metalworking Tools or the Modern Machine Shop (MMS) SPHLOW APPLET - A. Powell, Center for Theoretical and Computational Materials Science, NIST VERY VERY EXTENSIVE. Sphlow Calculator "...The intended use is for metallurgical processes involving flotation of inclusions, such as tundishes or electron beam melting hearths. Inclusions are second-phase particles, such as oxide or nitride impurities, tungsten carbide tool bit chips left over from machining operations, etc. which get into metal and must be removed while the metal is molten..." Sphlow Calculator input values include: "...Viscosity; Fluid; Gravity; Particle;..." For more information see Adam Powell's NIST Homepage; Metallurgy Division or the Center for Theoretical and Computational Materials Science TURNING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS TURNING CALCULATORS - Kennametal Engineering VERY VERY EXTENSIVE. Turning Calculators include: "...Cutting Forces, Torque, and Horsepower Calculator; Facing, Cutfoff, and Deep Groving Calculator; Boring Bar Deflection, Cutting Forces, and Horsepower Requirement Calculator; Surface Finish Calculator; etc..." For more information see Kennametal Engineering Calculators or Kennametal Engineering Some examples of End Milling Calculators include: Time for Facing, Cutfoff, and Deep Groving Calculator Time for Facing, Cutfoff, and Deep Groving Calculator input values include: Workpiece Nomenclature "...Outside radius; Inside radius of tubular cross section..." Machining Conditions "...CNC lathe maximum spindle speed; Programmed cutting speed for the spindle; Programmed feed rate for the cutting tool..." Boring Bar Deflection, Cutting Forces, and Horsepower Requirement Calculator Boring Bar Deflection, Cutting Forces, and Horsepower Requirement Calculator input values include: "...Boring Bar Dimensions; Boring Bar Material Properties; Workpiece; Machining Conditions..." CUTTING TOOL SELECTOR: TURNING - American Machinist Magazine, Penton Publishing VERY VERY VERY...EXTENSIVE. Turning Calculator Input Values include: "...Preferred Manufacturer; High Speed; High Feed; Low Speed; Low Feed; Coolant; etc..." For more information see American Machinist On-line Some examples from over "30" Turning Calculators include Turning alloy steels and low-carbon tool steels with 425-700 BHN Turning cast iron, ductile and malleable Turning nickel-based alloys

Materials Hardness MATERIAL HARDNESS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS BRINELL, KNOOP, MOHS, ROCKWELL, SHORE SCLEROSCOPE, TENSILE STRENGTH & VICKERS ROCKWELL HARDNESS CONVERSION CALCUATOR - Brown Metals Rockwell Hardness Calculator input values include: "...Material Type (Austenitic & Non-Austenitic); Hardness Scale (15T; 30T; 15N; 30N)..." For more information see Brown Metals BRINELL'S HARDNESS CALCULATOR - Interactive Nano-Visualization in Science & Engineering Education (IN-VSEE), Arizona State University VERY EXTENSIVE. For more information see Carbon; IN-VSEE Modules; Interactive Nano-Visualization in Science & Engineering Education (IN-VSEE) Examples of other Hardness Calculators include Knoop Hardness Calculator Knoop Hardness Calculator input values include: "...P (Kilograms); I (mm)..." Vickers Hardness Calculator Vickers Hardness Calculator input values include: "...P (Kilograms); d1 (mm)..." HARDNESS TEST CALCULATORS - eFunda, Inc. VERY VERY EXTENSIVE. Hardness Calculators include: "...Vickers Hardness Calculator; Various Brinell Hardness Calculator; Knoop Hardness Calculator; Mohs Hardness Calculator; Rockwell Hardness Calculators; etc..." For more information see Calculators or Engineering Fundamentals HARDNESS TESTING CALCULATORS - G. England, Independent Metallurgist and Consultant to the Thermal Spray Coating Industry, Surrey, England VERY EXTENSIVE. For more information see Thermal Spray Coatings Some examples of Hardness Testing Calculators include Rockwell Superficial Hardness Calculator Rockwell Superficial Hardness Test Method "...consists of indenting the test material with a diamond cone (N scale) or hardened steel ball indenter. The indenter is forced into the test material under a preliminary minor load..." Brinell Hardness Calculator Brinell Hardness Test Method "...consists of indenting the test material with a 10 mm diameter hardened steel or carbide ball subjected to a load of 3000 kg. For softer materials the load can be reduced to..." Microhardness Calculator Microhardness Test Method "...usually refers to static indentations made with loads not exceeding 1 kgf. The indenter is either the Vickers diamond pyramid or the Knoop elongated diamond pyramid. The procedure for testing is very similar to that of the standard Vickers hardness test, except..."

Mechanics of Materials, Mechanics of Solids, Elasticity, Fracture Mechanics, Fractography, etc. MECHANICS OF MATERIALS & MECHANICS IN SOLIDS RELATED CENTERS FOR MATERIALS SCIENCE COURSES & DATABASES SEE THE MATERIALS SCIENCE CENTER FOR COMPOSITES CALCULATORS, APPLETS, ANIMATIONS, SIMULATIONS & VIDEOS/MOVIES SEE COMPOSITES & STRUCTURES CALCULATORS & APPLETS MECHANICS OF MATERIALS COURSES WITH CALCULATORS, APPLETS & SIMULATIONS MECHANICS OF MATERIALS - D.K. Roylance, Department of Materials Science and Engineering & the MIT OpenCourseWare, MIT Multimedia Mechanics of Materials Course (Text, Images & Calculators). Mechanics of Materials Course Chapters include: "...Tensile Response of Materials; Simple Tensile and Shear Structures; General Concepts of Stress and Strain; Bending; General Stress Analysis; etc..." For more information see David Roylance's Home Page; Department of Materials Science and Engineering; Materials Science and Engineering or the MIT OpenCourseWare MECHANICS IN SOLIDS COURSES WITH CALCULATORS, APPLETS & SIMULATIONS ADVANCED MECHANICS IN SOLIDS: EN175 - Author: A.F. Bower, Mechanics of Solids and Structures, Division of Engineering, Brown University Multimedia Advanced Mechanics in Solids Lecture Notes (Text, Images & Simulations). VERY VERY VERY...EXTENSIVE. "...an advanced undergraduate level course on the mechanics of solids..." Advanced Mechanics in Solids Lecture Notes include: "...Introduction to FEM; Stress in a Solid; Strain in a Solid; Mechanical Behaviors of a Solid; Boundary Value Problems in Linear Elasticity; BVPs & Variational Methods in Elasticity; Variational Methods in Elasticity; Boundary Value Problems in Plasticity..." For more information see EN175: Advanced Mechanics of Solids Home Page; Allan F. Bower's Home Page; Courses or the Division of Engineering ADVANCED MECHANICS IN SOLIDS II: EN222 - Author: A.F. Bower, Mechanics of Solids and Structures, Division of Engineering, Brown University Multimedia Advanced Mechanics in Solids Course (Text, Images & Simulations). VERY VERY VERY...EXTENSIVE. Advanced Mechanics in Solids II is a "...second of a two-semester sequence of graduate-level courses on continuum mechanics..." Advanced Mechanics in Solids Chapters include: Basic Principles "...Kinematics & Kinetics..." Constitutive Laws "...Linear Elasticity; Metal Plasticity; Nonlinear elasticity; Viscoelasticity..." Finite element solution of boundary and initial value problems "...Static linear elasticity; Dynamic linear elasticity; Small strain hypoelasticity; Finite strain elasticity; etc..." Analytical Techniques and Fundamental Principles in Linear Elasticity "...Alternative representations for 3D elastic governing equations; Fourier Transform solutions to 3D elastostatics; Fundamental Principles in linear elasticity: superposition; uniqueness; Saint Venants principle; etc..." Analytical Techniques and Fundamental Principles in Plasticity "...Slip-line fields; Limit Analysis; etc.; etc..." For more information see EN222: Advanced Mechanics of Solids II Home Page; Allan F. Bower's Home Page; Courses or the Division of Engineering ELASTICITY CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS LINEAR ELASTICITY: EN224 - Author: A.F. Bower, Mechanics of Solids and Structures, Division of Engineering, Brown University Multimedia Linear Elasticity Course (Text, Images & Simulations). VERY VERY VERY...EXTENSIVE. "...graduate course..." Linear Elasticity Chapters include: "...Review of the Field Equations of Linear Elasticity; Theorems of Linear Elasticity; 3D Static Boundary Value Problems 2D Static Boundary Value Problems I: Saint Venant Theory of Torsion; 2D Static Boundary Value Problems II: Anti-Plane Shear; 2D Static Boundary Value Problems III: Plane Elasticity; Complex Variable Methods for Plane Elastostatics; Energy Theorems and Applications; etc..." For more information see EN224: Linear Elasticity Home Page; Allan F. Bower's Home Page; Courses or Division of Engineering ELASTICITY SIMULATOR (JAVA APPLET) - F. Labelle, Department of Computer Science, University of California, Berkeley VERY EXTENSIVE. Elasticity Simulator demonstrates a "...large deformation non-linear isotropic elasticity with inertial effects..." Elasticity Simulator input values include: Shape "...Rectangle; Star; Ring; Disk; Square; etc..." Material "...Weaker; Stronger; No Necking; Large Necking; Jell-O..." Trangular Mesh; Gravity; Linear Elasticity..." For more information see François Labelle's Home Page

FRACTURE MECHANICS CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS FRACTOGRAPHY CALCULATORS, APPLETS, ANIMATIONS, SIMULATIONS & DATABASES FRACTURE MECHANICS - M.N. James, Structural Integrity Research Group, School of Engineering, Faculty of Technology, University of Plymouth, U.K. Multimedia Fracture Mechanics Course (Text, Images, Calculators & Applets). VERY VERY EXTENSIVE. Fracture Mechanics "...is the field of solid mechanics that deals with the behaviour of cracked bodies subjected to stresses and strains. These can arise from primary applied loads or secondary self-equilibrating stress fields (e.g. residual stresses)...." For more information see M. Neil James' Home Page or the School of Engineering Examples of Fracture Mechanics Chapters include Fracture Mechanics Fracture Mechanics includes: Griffith Equation; Stress Intensity Factor and Fracture Toughness Testing; Fatigue Life Prediction; Stress Corrosion Cracking; Theory "...Energetics of Fracture; Crack Tip Stresses and the Origin of K; Fracture Toughness Testing; Crack Tip Plasticity; Leak-Before-Break; Triangle of Integrity; etc..." Fracture Analysis Fracture Analysis includes: "...Wire Rope Failure; Undercarriage Leg Failure; Aircraft Towbar Failure; Hail Damage; Insulator Caps; Fractography: Fatigue - Macrofeatures; Fracture - Macrofeatures; Fracture - Microfeatures (Cleavage, MVC); Fracture - Microfeatures (IG); etc..." Failure as a Design Criterion Failure as a Design Criterion includes: "...Structural Failures; Human System Interaction Failures; Failure of Design Management..." CALCULATION OF AMPLITUDE A (JAVA APPLET) - G.P. Nikishkov, Computer Graphics Laboratory, Department of Computer Software, University of Aizu, Japan VERY VERY EXTENSIVE. Calculation of Amplitude A "...If you have the stress field in the near crack tip region of plain strain elastic-plastic body and the value of the J-integral, you can determine the second fracture parameter, the amplitude A..." Calculation of Amplitude A input values include: "...Hardening Power N; Numer of INtegrations Steps..." For more information see Java Applets; Gennadiy P. Nikishkov's Home Page or the Computer Graphics Laboratorys CHARACTERIZATION OF CRACK TIP FIELDS: THREE-TERM ASYMPTOTIC EXPANSION OF ELASTIC PLASTIC CRACK TIP STRESS AND DISPLACEMENT FIELDS (JAVA APPLET) - G.P. Nikishkov, Computer Graphics Laboratory, Department of Computer Software, University of Aizu, Japan VERY EXTENSIVE. Characterization of Crack Tip Fields "...allows someone: (a) to obtain and plot the three-term elastic-plastic asymptotic expansion, (b) to determine the value of the amplitude..." For more information see Java Applets; Gennadiy P. Nikishkov's Home Page or the Computer Graphics Laboratorys FRACTOGRAPHY: CHARACTERIZATION OF FRACTURE ORIGINS IN ADVANCED CERAMIC MATERIALS - G. Quinn, J. Swab & E.F. Begley, Ceramics Division, Materials Science & Engineering Laboratory, National Institute of Standards and Technology (NIST) Multimedia Ceramics Fractography Course & Teaching Modules (Text & Images). VERY VERY VERY...EXTENSIVE. Characterization of Fracture Origins in Advanced Ceramics "...The strength of many advanced ceramics reflects the flaws present in the material and the material's intrinsic fracture toughness..." Characterization of Fracture Origins in Advanced Ceramics includes: Fractographic Montage; Weibull Graphs; Fracture Origin Characterization and the Flaw Catalog: "...Identity; Location; Size..." For more information see Ceramics WebBook; Ceramics Division; Materials Properties or NIST FRACTURE TOUGHNESS DATABASE - Ceramics Division, Materials Science and Engineering Laboratory (MSEL), National Institute of Standards and Technology (NIST) Multimedia Fracture Toughness Database (Text & Images). "...NIST Property Data Summaries for Fracture Toughness..." For more information see Ceramics Division; Materials Properties or NIST TRANSFORMATION OF DELTA 5 TO DELTA BS AND J (JAVA APPLET) - G.P. Nikishkov, Computer Graphics Laboratory, Department of Computer Software, University of Aizu, Japan VERY EXTENSIVE. The fracture mechanics parameter CTOD Delta5 "...is measured directly on the specimen side surface by a special clip gauge over a gauge span of 5 mm..." Transformation of Delta5 to DeltaBS and J Calculator input values include: "...Three Point Bend Specimen or Compact Tension Specimen; No Side Groves or 20% Side Groves; etc..." For more information see Java Applets; Gennadiy P. Nikishkov's Home Page or the Computer Graphics Laboratorys

Mechatronics MECHATRONIC COURSES, LECTURES & TEACHING MODULES: CALCULATORS, VIDEOS/MOVIES & AUDIO/SOUND MECHATRONICS - YangQuan Chen, Department of Electrical and Computer Engineering, Utah State University Multimedia Mechatronics Courses (Text, Images, Animations, Simulations, Videos/Movies & Audio/Sound). VERY VERY VERY...EXTENSIVE. Mechatronics Courses include: "...Nanomechatronics; Circuits and Signals; Mechatronics; Robust and Optimal Control; Nonlinear and Adaptive Control; Distributed Control Systems; etc..." For more information see the Department of Electrical and Computer Engineering MECHATRONICS SYSTEMS & MECHATRONICS DESIGN - J. Trevelyan, Mechatronics Engineering, School of Mechanical Engineering, Faculty of Engineering, Computing and Mathematics, University of Western Australia VERY VERY EXTENSIVE. Multimedia Mechatronics Design Teaching Modules (Text & Images). Mechatronics Design Lectures include: "...Electric Drives; Hydraulics and Pneumatic; Electromagentic Compatibility; Time Delays in Mechatronics Systems; Electric Motors and Drives; Ergonomics; Cables and Connectors; etc..." For more information see Mechatronics Engineering or the School of Mechanical Engineering MECHATRONIC LECTURES (SHOCKWAVE) - Mechatronic Research Group, Department of Mechanical & Manufacturing Engineering, Faculty of Engineering, University of Melbourne, Australia VERY VERY EXTENSIVE. Multimedia Mechatronics Lectures (Text, Images, Videos/Movies & Audio/Sound). Mechatronics Lectures include: "...Discrete Event System; Nanotechnology; Neuro Fuzzy; Structure Adapting Neuro-Fuzzy Systems; etc..." Mechatronics Movies include: "...Flow, Queue, etc..." For more information see Mechatronic Systems an Data Fusion; Mechatronic Research Group or the Department of Mechanical & Manufacturing Engineering MECHATRONIC CALCULATORS, APPLETS & SPREADSHEETS (XLS) MECHATRONIC CALCULATORS (SPREADSHEETS OPEN ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - Mechatronics Laboratory, Department of Mechanical Engineering, University of Wisconsin, Madison, Wisconsin VERY VERY EXTENSIVE. Mechatronic Spreadsheets - Mechatronic Calculators include: AVR Sampling & Baud Rate Calculator "...Calculate Sampling Rate for either 8 or 16-bit timers & Calculate Baudrate & % Error for a given Crystal or Calculate a Crystal for a given baud rate with..." Sampling Rate & PWM Calculator "...Calculate PWM frequencies/periods for various configurations and Sampling Rates for..." Serial Port Throughput Rate Calculator "...Compute the theoretical data rate of a U(S)ART given baud rate, U(S)ART configuration, and a data..." For more information see Mechatronics Laboratory Resources; Mechatronics Laboratory or the Department of Mechanical Engineering

Machinery Noise, Noise Exposure, etc. MACHINERY CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS MACHINERY NOISE CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS MACHINERY NOISE GUIDE WITH UNCERTAINTY CALCULATOR - National Physical Laboratory (NPL), U.K. VERY EXTENSIVE. Machinery Noise Guide with Uncertainty Calculator input values include: "...Standard Uncertainty dB: Use of measuring instrumentation; Operating conditions; Microphone positions; Meteorological conditions; Angle error; Impedance of the surroundings; etc...." For more information see Acoustics Technical Guides; Acoustics; Science & Technology or the National Physical Laboratory NOISE EXPOSURE CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS NOISE EXPOSURE CALCULATORS (SPREADSHEETS OPEN ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - Health and Safety Executive, U.K. Government VERY VERY EXTENSIVE. Noise Exposure Calculators include: "...Daily Noise Exposure Calculator; Weekly Noise Exposure Calculator; Hearing Protection Calculator..." For more information see Noise or the Health and Safety Executive DAILY NOISE CALCULATOR - Tony Woolf Acoustics, U.K. Daily Noise Calculator "...works out daily noise exposure or "dose" in accordance with the UK Noise at Work Regulations..." For more information see Noise at Work and the Law or Tony Woolf Acoustics NOISE EXPOSURE CALCULATORS - Rigolett, The Netherlands VERY VERY VERY...EXTENSIVE. For more information see Noise & Traffic Some examples of Noise Exposure Calculators include Road Traffic Noise Calculator Road Traffic Noise Calculator "...computes the noise level in dB(A) at a given distance from a road. Important data are the number of cars and trucks that use the road, the mean speed and the distance from you to the road..." Average Number of Noise-induced Awakenings Calculator Average Number of Noise-induced Awakenings Calculator "...fill in the average number of noise occurences during the night and the noise levels (either Lmax or SEL; if you don't know the difference: if nothing is specified you can assume Lmax is measured or calculated). If the noise is impuls like (shooting, hammering or the like), an impuls correction of 12 dB is applied. If a SEL-value is supplied, you have to add 12 dB to this value yourself. Together with the number of awakenings the nighttime LAeq is calculated...." Calculations with Sound Power Level for Industrial Areas Calculations with Sound Power Level for Industrial Areas "...get a very approximate idea of the equivalent sound level produced by industry at a certain distance. You can choose a sound power from the list, press the calculate button and you will have an average sound level on the preset 50 meters distance. This is, of course, a LAeq sound level when the industry is operational. T he default is for 8 hour functioning over an 16 hr day period..." CALCULATION OF ROAD TRAFFIC NOISE - CALCULATORS - National Physical Laboratory (NPL), U.K. VERY EXTENSIVE. Road Traffic Noise "...The aim has been to provide a basic platform for calculating road traffic noise levels for non-complex situations. The model is limited where for example; a separate calculation will be needed to take account of any complex arrangements of reflecting surfaces, as only a simple reflective correction is implemented here..." Road Traffic Noise Calculators include: Basic Noise Level Calculator INPUT Values include: "...Total Vehicle Flow; Speed; Heavy Vehicles Percentage; Gradient; Road Surface; etc..." Propagation Calculator INPUT Values include: "...Distance from Edge of Road; Barrier Dimensions; etc..." Site Layout & Corrections Calculator INPUT Values include: "...Angle of View; Total angle of reflective surfaces (opposite)..." For more information see Acoustics Technical Guides; Acoustics; Science & Technology or the National Physical Laboratory SOUND CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS CALCULATION OF ABSORPTION OF SOUND BY THE ATMOSPHERE - CALCULATOR - National Physical Laboratory (NPL), U.K. VERY EXTENSIVE. Absorption of Sound by the Atmosphere Calculator "...The calculator presented here computes the attenuation coefficient according to ISO 9613-1, given those four variables. This model assumes uniform meteorological conditions. The reference ambient atmospheric pressure, is that of the International Standard Atmosphere at mean sea level..." Absorption of Sound by the Atmosphere Calculator INPUT Values include: "...Frequency; Temperature; Pressure, etc..." For more information see Acoustics Technical Guides; Acoustics; Science & Technology or the National Physical Laboratory CALCULATION OF SPEED OF SOUND IN HUMID AIR - CALCULATOR - National Physical Laboratory (NPL), U.K. VERY EXTENSIVE. Speed of Sound in Humid Air Calculator "...The calculator presented here computes the zero-frequency speed of sound in humid air according to Cramer (J. Acoust. Soc. Am., 93, p2510, 1993), with saturation vapour pressure taken from Davis, Metrologia, 29, p67, 1992, and a mole fraction of carbon dioxide of 0.0004...." Speed of Sound in Humid Air Calculator input values include: "...Temperature; Pressure; Relative Humidity..." For more information see Acoustics Technical Guides; Acoustics; Science & Technology or the National Physical Laboratory

Metalworking & Sheet Metal METALWORKING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SEE MACHINING & MILLING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SEE MACHINING & MILLING SHEET METAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SHEET METAL TOOLING CALCULATORS, APPLETS & SPREADSHEETS (XLS) SHEET METAL TOOL ENGINEERING CALCULATOR (SPREADSHEET OPENS ONLINE WITH EXCEL, iWORK-NUMBERS, IBM LOTUS SYMPHONY, NEOOFFICE, OPENOFFICE CALC, ETC.) - S. Adams, SheetMetalDesign.com VERY VERY EXTENSIVE. Sheet Metal Tool Engineering Calculators include: "...Cutting Parameters Calculator; Spring Pressure Calculator; Tolerance Transformation Calculator; Thread Calculator; Air Cylinder Forces & Inputs Calculator; Bend Variables Calculator; Clearance Calculator; Quick Design Estimator Calculator; Perf Pressure Load Distribution; Parallel Calculator; Block & Raw Stock Calculator; Standard Brake Tool Radii Calculator; Shoe Cost Calculator; etc..." For more information see Technical Tools or Sheet Metal Design SHEET METAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SHEET METAL - 90 DEGREE ELBOWS CALCULATORS & APPLETS CRAIG'S SHEETMETAL CALCULATOR - 90 DEGREE ELBOWS - House of Craig VERY EXTENSIVE. For more information see the House of Craig - HVAC or the House of Craig SHEET METAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SHEET METAL BEND CALCULATORS & APPLETS SHEET METAL BENDING CALCULATOR - S. Trudel VERY EXTENSIVE. "...An added feature of this program is the calculation of the outside radius. In most instances the outside radius can be set as the sum of the thickness and the inside radius..." Sheet Metal Bending Calculators include: Radius Calculations for easy Developed Length and the Minimum Bend Radius input values include "...Thickness of the Sheet Metal; Material Constant; Percent Elongation for this Material ..." Developed Length and the Outside Radius Calculator input values include: "...Thickness of the Sheet Metal; Material Constant; Inside Radius; Angle Bent in Degrees..." For more information see SolidWorks SHEET METAL BEND CALCULATOR - Sheet Metal Guy Sheet Metal Bend Calculator (Sheet Metal Layout Calculator) input values include: Select either "...K-factor, Bend Allowance, Inside Compensation, or the Outside Compensation..." Material Thickness; Inside Radius; Bend Angle. For more information see the Sheet Metal Guy SHEET METAL BEND ALLOWANCE PER DEGREE OF BEND CALCULATOR - The Engineer's Edge Sheet Metal Bend Allowance Equation and Calculator input values include: "...Bend Allowance; Inside Bend Radius; Thickness; Bend Angle..." For more information see Calculators or The Engineer's Edge SHEET METAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS STANDARD RADIUS OFFSET CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS CRAIG'S SHEETMETAL CALCULATOR - STANDARD RADIUS OFFSET - House of Craig VERY EXTENSIVE. For more information see the House of Craig - HVAC or the House of Craig SHEET METAL CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS GAGE SIZE CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS SHEET METAL GAGE SIZE GAGE CALCULATOR - eFunda, Inc. VERY EXTENSIVE. Sheet Steel is "...based on a weight of 41.82 pounds per square foot per inch of thickness. This is known as the Manufacturers' Standard Gage for Sheet Steel, and is primarily used for sheet steel..." Sheet Metal Gage Size Gage Calculator input values include: "...Sheet Gage Number; Sheet Thickness..." Sheet Metal Gage Size Gage Calculator ouput values include: "...Steel Gage; Birmingham Gage; Galvanized Sheet Gage; Zinc Gage..." For more information see Unit Conversion Calculator; Calculators or Engineering Fundamentals

Motors & Gearmotors GEARMOTOR CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS OVERHUNG LOAD - Merkle-Korff Industries Overhung Load is "...defined as the radial load on the ouput shaft extension produced by a pulley, chain sprocket, gear, crank arm, cam or othersimilar device..." Overhung Load Calculator input values include: "...Load Device (Sprocket, Gear or Pulley); Output Torque; Radius..." For more information see Technical Advisor (AC Gearmotors and DC Gearmotors & Motors) or Merkle-Korff Industries MOTOR CALCULATORS, APPLETS & DATABASES MOTORMASTER - Industrial Technologies Program, Department of Energy VERY VERY VERY...EXTENSIVE. MotorMaster+: "...An energy-efficient motor selection and management tool, MotorMaster+ software includes a catalog of over 20,000 AC motors..." "...This tool features Motor Inventory Management Tools, Maintenance Log Tracking, Efficiency Analysis, Savings Evaluation, Energy Accounting, Environmental Reporting Capabilities..." For more information see the Software Tools or the Industrial Technologies Program MOTORMASTER INTERNATIONAL - Industrial Technologies Program, Department of Energy VERY VERY VERY...EXTENSIVE. Motormaster+ International: "...includes many of the capabilities and features of MotorMaster+; however, now you can evaluate repair/replacement options on a broader range of motors, including those tested under the Institute of Electrical and Electronic Engineers (IEEE) standard, and those tested using International Electrical Commission (IEC) methodology. With this tool you can conduct analyses in different currencies, calculate efficiency benefits for utility rate schedules with demand charges,..." For more information see the Software Tools or the Industrial Technologies Program ELECTRICAL MOTOR SIZING CALCULATOR: MOTOR CALCULATIONS FOR PUMPS, LIFTS, ELEVATORS, CRANES, ETC. - G. Monachos, Monachos Engineering, Thessloniki, Hellas (Greece) VERY EXTENSIVE. Calculators include Pump Motor Calculator input values include: "...Fluid Specific Weight; Pump Flow Capacity; Discharge Height; Motor-pump System Total Efficiency Factor..." Lifts, Elevators & Crane Motor Calculator input values include: "...Maximum Load to be Lifted; Elevation Velocity; Motor-pulley System Total Efficiency Factor..." Fan - Compressor Motors Calculator input values include: "...Air Flow; Pressure Raised in Bar; Motor-fan (or Compressor) System Total Efficiency Factors..." For more information see Calculators or Monachos Engineering NEMA MOTOR DATA CALCULATOR - Square D VERY EXTENSIVE. Square D Motor Data Calculator! "...It's the easiest way to get Wire and Conduit information for any motor: single phase or three phase..." Square D Motor Data Calculators include: Three Phase Motor Calculator input values include: "...Motor (0.5, 1, 1.5, 2, 3, etc. thru 200); Full Load Current; Minimum Wire Size; Time Delay Fuse Rating; etc..." Single Phase Motor Calculator input values include: "...Motor (1/6, 1/4, 1/3, 1/2, 3/4, 1, etc. thru 10); Full Load Current; Minimum Wire Size; Time Delay Fuse Rating; etc..." For more information see Square D

Nondestructive Testing NONDESTRUCTIVE TESTING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS EDDY CURRENT CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS EDDY CURRENT TESTING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS INTRODUCTION TO EDDY CURRENT TESTING (JAVA APPLETS) - Nondestructive Testing (NDT) Education Multimedia Eddy Current Testing Course (Text, Images & Java Applets). VERY VERY VERY...EXTENSIVE. Eddy Current Testing "...Electrical currents are generated in a conductive material by an induced alternating magnetic field. The electrical currents are called eddy currents because they flow in circles..." For more information see NDT Education Resources or Nondestructive Testing (NDT) Education Some examples from over "22" Eddy Current Testing Applets include Mutual Inductance Applet - The Basis for Eddy Current Inspection "...In eddy current inspection, the eddy currents are generated in the test material due to mutual induction. The test probe is basically a coil of wire through which..." Standard Phase Lag Applet Phase Lag "...is a parameter of the eddy current signal that makes it possible to obtain information about the depth of a defect within a material. Phase lag is the shift in time between the eddy current response..." Display - Analog Meter Applet "...Analog instruments are the simplest of the instruments available for eddy current inspections. They are used for crack detection, corrosion inspection, or conductivity testing..." Coil (Probe) Design Applet - Diameter "...The most important feature in eddy current testing is the way in which the eddy currents are induced and detected in the material under test. This depends on the design of the probe..." LIQUID PENETRANT CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS LIQUID PENETRANT TESTING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS INTRODUCTION TO LIQUID PENETRANT TESTING (JAVA APPLETS) - Nondestructive Testing (NDT) Education Multimedia Liquid Penetrant Testing Course (Text, Images & Java Applets). VERY VERY EXTENSIVE. Liquid Penetrant Testing "...Liquid penetration inspection is a method that is used to reveal surface breaking flaws by bleedout of a colored or fluorescent dye from the flaw..." Liquid Penetration Chapters include: "...Principles; PT Materials; Methods & Techniques; Quality & Process Control; etc..." For more information see NDT Education Resources or Nondestructive Testing (NDT) Education MAGNETIC CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS MAGNETIC PARTICLE INSPECTION CALCULATORS, APPLETS & SIMULATIONS INTRODUCTION TO MAGNETIC PARTICLE INSPECTION (JAVA APPLETS) - Nondestructive Testing (NDT) Education Multimedia Magnetic Particle Inspection Course & Teaching Modules (Text, Images & Java Applets). VERY VERY EXTENSIVE. Magnetic Particle Testing (MPI) "...uses magnetic fields and small magnetic particles, such as iron filings to detect flaws in components..." Magnetic Particle Testing Chapters include: "...Introduction; Physics; Equipment & Materials; Testing Practices; Process Control; Example Indications; etc..." For more information see NDT Education Resources or Nondestructive Testing (NDT) Education RADIOGRAPHY CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS RADIOGRAPHIC TESTING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS INTRODUCTION TO RADIOGRAPHIC TESTING (JAVA APPLETS) - Nondestructive Testing (NDT) Education Multimedia Radiographic Testing Course & Teaching Modules (Text, Images & Java Applets). VERY VERY VERY...EXTENSIVE. Radiographic Testing "...involves the use of penetrating gamma or X-radiation to examine materials and parts for imperfections..." Radiographic Testing Chapter include: "...Introduction; Physics of Radiography; Equipment & Materials; Techniques & Calibrations; Advanced Techniques..." For more information see NDT Education Resources or Nondestructive Testing (NDT) Education Some examples from over "20" Radiographic Testing Applets include Isotope Decay Rate Applet Geometric Unsharpness Applet ULTRASOUND CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS ULTRASONIC TESTING CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS INTRODUCTION TO ULTRASONIC TESTING (JAVA APPLETS) - Nondestructive Testing (NDT) Education Multimedia Ultrasonic Testing Course & Teaching Modules (Text, Images & Java Applets). VERY VERY VERY...EXTENSIVE. Ultrasonic Testing "...uses sound waves to detect imperfections in material and to measure material properties..." Ultrasonic Testing Chapters include: "...Introduction; Physics of Ultrasound; Equipment & Transducers; Measurement Techniques; Calibration Methods; Selected Applications; etc..." For more information see NDT Education Resources or Nondestructive Testing (NDT) Education Some examples from over "20" Ultrasonic Testing Applets include Refraction and Snell's Law Applet Transducer Beam Spread Applet Signal Processing Techniques Applet

Nozzles NOZZLE CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS NOZZLE CALCULATORS FOR AGRICULTURE APPLICATIONS SEE AGRICULTURE CALCULATORS: PART I - NOZZLE CALCULATORS FOR AIRCRAFT, BOOMS, & GROUND SPRAYERS NOZZLE FLOW RATE CALCULATOR - AutoJet Technologies, a division of Spraying Systems Company VERY EXTENSIVE. Nozzle Flow Rate Calculator input values include: Metric or U.S.; Nozzle Type "...Full Cone Nozzle; Flat Spray Nozzle; Hollow Cone Nozzle; Solid Stream Nozzle; etc..." Nozzle's Spray Pressure; Nozzle's Flow Rate; Desired Flow Rate; etc..." For more information see AutoJet Technologies OIL BURNER NOZZLE CALCULATORS, APPLETS, ANIMATIONS & SIMULATIONS OIL BURNER NOZZLE FLOW RATE CALCULATOR - Hago Manufacturing Co. Inc. Oil Burner Nozzle Flow Calculator "...calculates oil burner nozzle flow rates at various operating pressures." For more information see Hago Manufacturing Co. Inc.

Pulleys, Belts, Conveyors, Gears,
Sprockets, Leadscrews, Rack-Pinion, etc.

Belts ~ Conveyors ~ Gears Pulleys ~